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What Is PWHT?

Post Weld Heat Treatment Service (PWHT), also commonly referred to as stress relieving, is the application of controlled heat applied after the welding is complete. During the welding of metals, the high temperatures and rapid cool down creates stresses in the molecular structure of the parts being welded.

When the weld has a PWHT carried out the metallurgical structures and molecules of the weld and parent metal blend together during the heat up, soak period, and cool down to create a finished product that meets the intended design criteria of the parts being heated.

Learn more about weld heat treating and the science behind the process.

Heat Up

Thermocouples and resistance heating elements or induction coils are applied around the welded area to achieve a controlled temperature rise.

Soak Period

The joint is held at the target temperature for the required duration, allowing metallurgical structures and molecules to blend and relax.

Cool Down

Controlled cooling ensures uniform contraction throughout the entire joint, reducing overall residual stress to design-compliant levels.

Why PWHT Matters

Understanding the PWHT process importance for stress relief is critical for any project involving pressure-retaining or structural welds.

Residual Stress Reduction

PWHT is a crucial step in the welding process as it helps to reduce residual stresses that can build up in the welded joint and reduce brittle fractures. Residual stress can cause distortion and cracking in the material, potentially leading to failure of the welded structure.

Improved Mechanical Properties

PWHT improves the mechanical properties of the welded joint, such as increasing its toughness and ductility. This makes the joint more resistant to cracking and failure, especially under dynamic loading conditions. PWHT can also help to reduce the hardness of the welded material.

Stress Corrosion Prevention

PWHT helps to prevent stress corrosion cracking in the welded joint. Stress corrosion cracking can occur when a material is subjected to both stress and a corrosive environment. This is particularly important for industries such as petrochemical, aerospace, and marine.

PWHT Process Overview

This is achieved by the application of thermocouples, electrical resistance heating elements or induction coils, and insulation being placed around the welded area to achieve a controlled heating temperature, soak period and cooling period.
01

Annealing

A heat treatment process that involves heating the welded joint to a specific temperature for a certain period of time and then slowly cooling it. This process helps to relieve stress in the material by allowing it to expand and contract more uniformly. Typically used for low-carbon steels.
02

Normalizing

This process involves heating the welded joint to a higher temperature than annealing and then rapidly cooling it. Normalizing helps to improve the mechanical properties of the material by making it more homogenous and reducing the hardness of the joint. Often used for high-carbon steels.
03

Quenching & Tempering

Uses high-temperature heating followed by rapid cooling, generally by immersing in a liquid medium. This process improves the mechanical properties of the material by creating a hardened surface with a tougher core. This technique is mainly used for high strength materials such as steels.
04

Control Console & Electrical System

The control consoles on the secondary side have outputs/zones that reduce the voltage output from the primary side through a series of coils/lumps down to 80 volt 45 amps 3.6 Kilowatt per heater being utilized. Making the post weld heat treat operation lower voltage and a safer application for field heat treatment.

Typical Applications

Without proper PWHT, the welded joint can be susceptible to issues such as distortion, cracking, and stress corrosion cracking. The primary benefit is the reduction of residual stress in the welded joint. As the metal cools down, the contraction is more uniform throughout the entire joint, reducing the overall stress levels.

This is particularly important for industries such as petrochemical, aerospace and marine, where corrosion resistance is critical. PWHT applies equally to new welds and to weld repairs on components that have previously been heat treated.

By following best practices, PWHT can be optimized for maximum stress relief, resulting in improved mechanical properties and increased reliability of the welded joint. It is important to consider the environmental factors and the intended usage of the structure after the welding process.

Process fluid environment

The process the parts being treated will be used in drives treatment requirements

Metal thickness

Wall thickness determines heating rates, soak times, and code requirements

Pressure-retaining welds

Mandatory PWHT for pressure vessel and piping welds per ASME codes

Corrosion resistance

Critical in the heat affected zone where precipitates may have changed during welding

Weld repairs

components previously heat treated require PWHT again after any repair welding

Our Equipment & Capabilities

Explore our full range of PWHT equipment capabilities designed for field and shop applications. Axiom HT also has a patented Axi-Therm blended heating and cooling process which can save hours off the typical time to perform on-site PWHT services and get you back online quicker.
Primary Power Supply 480V / 90A / 3-Phase
Secondary Output Voltage 80V / 45A
Power per Heating Element 3.6 kW
Elements per Control Zone 1, 2, or 3
Connection Type Triple Cable Sets
Heating Methods Resistance / Induction
Patented Process Axi-Therm Blended H&C

Frequently Asked Questions

PWHT is the controlled heating and cooling of welded components to reduce residual stresses and improve metallurgical properties.

It helps prevent cracking, ensures weld strength, and improves the long-term integrity of pressure vessels and structural components.The process is important for stress relief.

Commonly, pressure vessels, pipelines, tanks, and heavy fabrication parts undergo PWHT to meet industry codes and safety standards.

Selecting an experienced company ensures proper process control, equipment, and code compliance. Our guide would be helpful in your decision making.

Techniques include electrical resistance heating, induction heating, and controlled furnace heating depending on component size, material, and project requirements.

Axiom HT

On Site Post Weld Heat Treatment Services Company

Axiom Heat Treatment takes pride in our ability to plan, budget, and schedule large complex heat treatments that meet or exceed the most stringent code stipulations.
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